Custom Fast Food Boxes in Pakistan: Sizes, Printing & Branding

Custom fast food boxes are food-grade boxes made to your size, material and print design. To order them in Pakistan, pick a box type for each menu item, measure the food, choose a material such as kraft or cardboard, approve a logo design, and order in bulk. Printing a one or two color logo on kraft is the most affordable way to start.

Why Custom Boxes Matter for Fast Food Brands

A fast food box does three jobs. It protects the food. It keeps it hot and tidy. It carries your brand.

Delivery apps raise the stakes. A customer never sees your kitchen. The box is the only physical part of your brand they touch. A clean, branded box signals quality before the first bite. A plain, crushed or leaking one signals the opposite.

Custom printing also works as marketing. Every order that leaves your door is a small advertisement. Customers photograph boxes and share them. A well-designed box earns that attention for free.

What “Custom” Actually Means: Four Levels

Custom doesn’t have to mean fully printed. Choose the level that fits your stage.

Level	What It Is	Best For
1. Plain stock box	Standard size, no print	Testing a new menu
2. Stock box + sticker or stamp	Plain box with your logo added after	New brands with small volumes
3. Stock size, custom print	Standard size box printed with your design	Growing brands with steady daily orders
4. Custom size and print	Made to your exact dimensions and design	Established brands with unique items

Most brands move up one level at a time. Start where your volume supports it.

Custom Fast Food Box Sizes by Menu Item

Size is the first decision. Get it wrong and food shifts, squashes or spills.

Rule of thumb: Leave about 0.5 to 1 cm of clearance around the food. Too tight crushes toppings. Too loose lets food slide.

Menu Item	Box Type	Sizing Notes
Burgers	Burger boxes	Small around 4.5 × 4.5 × 3 in. Large loaded burgers need about 6 × 6 × 4 in or more
Fries	Kraft fries pockets	Pick by portion size. Check the pocket stays upright when full
Shawarma and wraps	Shawarma boxes	Box style for delivery. Pouch style for walk-in counter service
Pizza	Pizza boxes	Match box size to pizza diameter. Add a pizza box table to keep the lid off the toppings
Sandwiches	Kraft sandwich boxes	Ventilation helps keep bread from going soggy
Open-serve items	Kraft trays	Good for loaded fries, grilled items and shareable plates
Sauces and dips	Dip sauce containers	Pack separately so sauce doesn’t leak into the main box
Hot meals and rice	Aluminium foil containers	Handles heat and wet food well

Sizes above are typical reference points. Confirm exact dimensions with your supplier, since they vary between manufacturers.

Menu with several sizes? Stock two or three sizes per item. One box size for every burger looks wrong on small orders and crushes large ones.

Material Options

Material affects heat, grease resistance, look and cost.

• Kraft: Natural brown look. Recyclable. Prints well in one or two colors. Popular for café-style and eco-conscious brands.
• Cardboard (white or coated): Clean surface for bold, full-color printing. Good for chain-style branding.
• Bagasse: Made from sugarcane fiber. Compostable. Suits brands that want a visible sustainability message.

Your burger box options include kraft, cardboard and bagasse. For a wider look at kraft options across your menu, see our kraft boxes range.

Printing Options Explained

Printing method changes cost, look and minimum order size. Here is how the main options compare.

Method	Best For	Notes
Flexographic printing	Kraft and paper food packaging at volume	Common for simple logos and one to few colors
Offset printing	Coated cardboard, detailed full-color designs	Sharp detail. Better suited to larger runs
Digital printing	Short runs and design testing	Low setup cost. Higher cost per unit at volume
Hot foil stamping	Premium accents like gold or silver logos	Adds a high-end look. Costs more
Embossing / debossing	Texture on logos or patterns	Subtle and premium
Stickers and stamps	Plain boxes at low volume	Cheapest way to add a logo

Available methods and minimum orders depend on the box type and the printer. Ask your supplier which they offer for the box you want.

Printing on Kraft: Practical Tips

• Use one or two colors. Dark ink on kraft looks sharp and costs less.
• Keep light colors minimal. Pale inks can look washed out on brown paper.
• Use bold, simple logos. Fine detail can blur on textured board.
• Ask about white ink if you want light colors to stand out on kraft.

Food Safety and Ink

• Ask whether the inks are food-safe, such as water-based inks.
• Keep heavy ink coverage away from surfaces that touch food directly.
• Ask for food-grade certification on the box material itself.

Branding Ideas That Work on Fast Food Boxes

Great branding is simple and consistent. Try these.

• Place the logo where it shows. The lid top and side panels get seen most.
• Pick one brand color and use it everywhere.
• Use the inside of the lid. Add a thank-you message, a short slogan or a QR code.
• Add a QR code linking to reviews, a loyalty program or your delivery page.
• Keep copy short. A tagline or a one-line promise works better than a paragraph.
• Use a simple icon or pattern that customers can recognize at a glance.
• Mention your packaging values if it fits, for example “recyclable box.”

Keep the Whole Order Consistent

The box is only part of the delivery. Bags, cups, napkins and sauce containers should match. A branded burger box in a plain, mismatched bag weakens the effect. Our paper bags guide and SOS paper bags can help you carry the same look through the whole order.

For fries specifically, read our French fries box guide for grease resistance and custom options.

How to Order Custom Fast Food Boxes: Step by Step

1. List your menu items and the box type each one needs.
2. Measure the food at its tallest and widest point.
3. Choose the material based on grease, heat and look.
4. Prepare your artwork. Send a clear logo file and your brand colors.
5. Request a sample or proof before the full run.
6. Test the sample with your hottest, saucy item and a delivery ride.
7. Confirm quantity, price and lead time, then place the order.
8. Plan reorders early. Order before you run low.

What to Send When You Ask for a Quote

You’ll get faster, more accurate quotes if you share:

• Box type and size, or your product measurements
• Material preference
• Quantity needed
• Number of print colors and print areas
• Your logo or artwork file
• Delivery city and deadline

What Drives the Cost of Custom Boxes

• Box size and material. Bigger boxes and premium materials cost more.
• Number of print colors. More colors mean higher cost.
• Finishing. Foil, embossing and special coatings add cost.
• Order quantity. Per-unit cost usually falls as quantity rises.
• Setup costs. Custom printing needs plates or dies, spread across the run.

How to Lower the Cost

• Use a standard box size instead of a custom die.
• Print one or two colors on kraft.
• Order a larger quantity of your top-selling items.
• Move to custom print once your daily volume is steady.

Common Mistakes to Avoid

• Ordering by looks, not fit. Always measure the food.
• Skipping the sample. A box that looks great can still leak.
• Heavy print on food-contact areas. Keep it on the outside.
• Too many colors on kraft. It looks busy and costs more.
• Mismatched packaging across the order. Keep the look consistent.
• Running out mid-month. Plan reorders around lead time.

How to Choose a Custom Packaging Supplier

At Packaging Master, new fast food owners usually ask us the same thing first: “Where do I start with custom boxes?” Our answer is simple. Start with your best-selling item. Order a sample. Test it. Then roll the design out across the rest of your menu.

For a wider checklist on vetting any supplier, read our guide to choosing a packaging supplier in Pakistan.

Ready to brand your boxes? Browse the burger boxes and shawarma boxes, and request a sample before your first bulk order.

FAQs

What are custom fast food boxes?

Custom fast food boxes are food-grade boxes made to your size, material and print design. They can carry your logo and brand colors and are available for burgers, fries, pizza, shawarma and other menu items.

What size box do I need for a burger?

A small single-patty burger often fits a box around 4.5 × 4.5 × 3 inches. Large loaded burgers may need about 6 × 6 × 4 inches or more. Measure your burger and leave roughly 0.5 to 1 cm of clearance.

Is kraft or cardboard better for printed fast food boxes?

Kraft suits simple one or two color logos and a natural look. Coated cardboard suits bold, full-color designs. The best choice depends on your brand style and budget.

Can I print my logo inside the box?

You can, but keep heavy ink coverage away from direct food contact. Use food-safe inks and ask your supplier to confirm. Many brands print a thank-you message or QR code inside the lid instead.

What is the cheapest way to brand fast food boxes?

Start with plain stock boxes plus stickers or stamps. The next step is printing one or two colors on a standard-size kraft box, which keeps setup and per-unit costs lower than full custom sizes.

Do I need a sample before ordering custom boxes?

Yes. Test the sample with your hottest, saucy item and a short delivery ride. This catches leaks, crushing and fit problems before you commit to a bulk order.

Is it cheaper to buy custom boxes in bulk?

Yes. Per-unit cost usually drops as quantity increases, because setup costs are spread over more boxes. Custom printing typically needs a higher minimum order than plain stock boxes.